{"id":36169,"date":"2024-04-17T15:14:46","date_gmt":"2024-04-17T15:14:46","guid":{"rendered":"https:\/\/www.hydronix.com\/?p=36169"},"modified":"2025-09-15T15:14:37","modified_gmt":"2025-09-15T15:14:37","slug":"benefits-of-moisture-control-in-noodle-processing","status":"publish","type":"post","link":"https:\/\/www.hydronix.com\/it\/resources\/blogs\/benefits-of-moisture-control-in-noodle-processing\/","title":{"rendered":"Benefits of moisture control in wheat flour noodle processing"},"content":{"rendered":"    <div class=\"container-xl\">\n\t\t\n<p>Noodles are made from wheat flour which are then dried, shaped and packaged, for example, as instant noodles. In the beginning steps, water is present and could lead to problems such as dough clogging the machines, quality issues, or, even worse, downtime for the plant.<\/p>\n    <\/div>\n    \n\n    <div class=\"container-xl\">\n\t\t\n<p>Controlling the moisture becomes vital, and the Hydro-Mix XT is installed inline in the process (an <a href=\"https:\/\/www.hydronix.com\/measure\/explosive-atmosphere\/\">explosive atmosphere<\/a> version is also available). It provides instantaneous feedback to the control system to reach the<br>correct moisture targets.<\/p>\n    <\/div>\n    \n\n    <div class=\"container-xl pt-4\" id=\"benefits-of-measuring-moisture-in-the-noodle-processing\">\n        \n<h2 class=\"wp-block-heading\">Benefits of measuring moisture in the noodle processing:<\/h2>\n    <\/div>\n    \n\n\n<ul class=\"wp-block-list\">\n<li>Ensure the dough is the correct moisture to be worked with. Too wet and it becomes sticky, too dry and it crumbles.<\/li>\n\n\n\n<li>Calculate the correct amount of water to add to the flour.<\/li>\n\n\n\n<li>Mix the dough homogenously.<\/li>\n\n\n\n<li>Check dough is at a suitable moisture to be used by the rolling machine.<\/li>\n\n\n\n<li>Provides a final QA check that the dough sheet is at optimum moisture content.<\/li>\n<\/ul>\n\n\n    <div class=\"container-xl pt-4\" id=\"where-to-measure-moisture\">\n        \n<h2 class=\"wp-block-heading\">Where to measure moisture?<\/h2>\n    <\/div>\n    \n\n\n<figure class=\"wp-block-image size-large\"><img loading=\"lazy\" decoding=\"async\" width=\"1024\" height=\"786\" src=\"https:\/\/www.hydronix.com\/wp-content\/uploads\/2024\/06\/Sensor-location-1024x786.jpg\" alt=\"\" class=\"wp-image-36864\" srcset=\"https:\/\/www.hydronix.com\/wp-content\/uploads\/2024\/06\/Sensor-location-1024x786.jpg 1024w, https:\/\/www.hydronix.com\/wp-content\/uploads\/2024\/06\/Sensor-location-300x230.jpg 300w, https:\/\/www.hydronix.com\/wp-content\/uploads\/2024\/06\/Sensor-location-768x590.jpg 768w, https:\/\/www.hydronix.com\/wp-content\/uploads\/2024\/06\/Sensor-location.jpg 1072w\" sizes=\"auto, (max-width: 1024px) 100vw, 1024px\" \/><figcaption class=\"wp-element-caption\">Noodle processing diagram<\/figcaption><\/figure>\n\n\n\n<div class=\"wp-block-columns is-layout-flex wp-container-core-columns-is-layout-9d6595d7 wp-block-columns-is-layout-flex\">\n<div class=\"wp-block-column is-layout-flow wp-block-column-is-layout-flow\">    <div class=\"container-xl\">\n\t\t\n<p><\/p>\n    <\/div>\n    \n\n\n<div class=\"wp-block-columns is-layout-flex wp-container-core-columns-is-layout-9d6595d7 wp-block-columns-is-layout-flex\">\n<div class=\"wp-block-column is-layout-flow wp-block-column-is-layout-flow\" style=\"flex-basis:66.66%\">    <div class=\"container-xl\">\n\t\t\n<p>Typically, there are 3 places to install a moisture sensor:<\/p>\n    <\/div>\n    \n\n    <div class=\"container-xl\">\n\t\t\n<p><\/p>\n    <\/div>\n    \n\n    <div class=\"container-xl\">\n\t\t\n<p><strong>1. In the flour hopper prior to the mixer:<\/strong><br><\/p>\n    <\/div>\n    \n\n    <div class=\"container-xl\">\n\t\t\n<p>The flour hopper is typically designed to prevent build-up on the hopper walls, so a sensor with a flat profile, such as the Hydro-Mix XT, is suitable.<\/p>\n    <\/div>\n    \n\n    <div class=\"container-xl\">\n\t\t\n<p>The sensor is built with an averaging function which can determine the moisture of the batch when the hopper is discharged.<\/p>\n    <\/div>\n    <\/div>\n\n\n\n<div class=\"wp-block-column is-layout-flow wp-block-column-is-layout-flow\" style=\"flex-basis:33.33%\">\n<figure class=\"wp-block-image size-full is-resized\"><img loading=\"lazy\" decoding=\"async\" width=\"527\" height=\"830\" src=\"https:\/\/www.hydronix.com\/wp-content\/uploads\/2024\/06\/Sensor-rotating-valve.jpg\" alt=\"Hydronix sensor installed in a flour hopper\" class=\"wp-image-36874\" style=\"width:242px;height:auto\" srcset=\"https:\/\/www.hydronix.com\/wp-content\/uploads\/2024\/06\/Sensor-rotating-valve.jpg 527w, https:\/\/www.hydronix.com\/wp-content\/uploads\/2024\/06\/Sensor-rotating-valve-190x300.jpg 190w\" sizes=\"auto, (max-width: 527px) 100vw, 527px\" \/><\/figure>\n<\/div>\n<\/div>\n<\/div>\n<\/div>\n\n\n\n<div class=\"wp-block-columns is-layout-flex wp-container-core-columns-is-layout-9d6595d7 wp-block-columns-is-layout-flex\">\n<div class=\"wp-block-column is-layout-flow wp-block-column-is-layout-flow\" style=\"flex-basis:66.66%\">    <div class=\"container-xl\">\n\t\t\n<p><strong>2. In the mixer<\/strong><br><\/p>\n    <\/div>\n    \n\n    <div class=\"container-xl\">\n\t\t\n<p>The material is dosed in from the flour hopper, and the moisture content is measured at the end of the dry mixing time. Knowing the initial moisture level, the sensor can provide feedback to the control system and allow the correct amount of water to be added.<\/p>\n    <\/div>\n    \n\n    <div class=\"container-xl\">\n\t\t\n<p>Water is added to the mixer, and a <a href=\"https:\/\/www.hydronix.com\/processes\/mixing\/\">wet mix<\/a> is performed before the material is ready to be emptied into a rolling machine or extruder.<\/p>\n    <\/div>\n    <\/div>\n\n\n\n<div class=\"wp-block-column is-layout-flow wp-block-column-is-layout-flow\" style=\"flex-basis:33.33%\">\n<figure class=\"wp-block-image size-large is-resized\"><img loading=\"lazy\" decoding=\"async\" width=\"1024\" height=\"914\" src=\"https:\/\/www.hydronix.com\/wp-content\/uploads\/2024\/04\/HMXT-Mixer-twin-shaft-1024x914.png\" alt=\"Hydronix sensor in the mixer\" class=\"wp-image-36190\" style=\"width:292px;height:auto\" srcset=\"https:\/\/www.hydronix.com\/wp-content\/uploads\/2024\/04\/HMXT-Mixer-twin-shaft-1024x914.png 1024w, https:\/\/www.hydronix.com\/wp-content\/uploads\/2024\/04\/HMXT-Mixer-twin-shaft-300x268.png 300w, https:\/\/www.hydronix.com\/wp-content\/uploads\/2024\/04\/HMXT-Mixer-twin-shaft-768x686.png 768w, https:\/\/www.hydronix.com\/wp-content\/uploads\/2024\/04\/HMXT-Mixer-twin-shaft-1536x1372.png 1536w, https:\/\/www.hydronix.com\/wp-content\/uploads\/2024\/04\/HMXT-Mixer-twin-shaft-2048x1829.png 2048w\" sizes=\"auto, (max-width: 1024px) 100vw, 1024px\" \/><\/figure>\n<\/div>\n<\/div>\n\n\n\n<div class=\"wp-block-columns is-layout-flex wp-container-core-columns-is-layout-9d6595d7 wp-block-columns-is-layout-flex\">\n<div class=\"wp-block-column is-layout-flow wp-block-column-is-layout-flow\" style=\"flex-basis:66.66%\">    <div class=\"container-xl\">\n\t\t\n<p><strong>3. After the first set of rollers<\/strong><br><\/p>\n    <\/div>\n    \n\n    <div class=\"container-xl\">\n\t\t\n<p>After the dough has been formed into a sheet, a Hydo-Mix XT can be installed after the first roller. The sensor value at this stage is used as an input to the cooking and <a href=\"https:\/\/www.hydronix.com\/processes\/drying\/\">drying process<\/a> that follows.<\/p>\n    <\/div>\n    <\/div>\n\n\n\n<div class=\"wp-block-column is-layout-flow wp-block-column-is-layout-flow\" style=\"flex-basis:33.33%\">\n<figure data-wp-context=\"{&quot;imageId&quot;:&quot;69d574918d8b4&quot;}\" data-wp-interactive=\"core\/image\" data-wp-key=\"69d574918d8b4\" class=\"wp-block-image size-full is-resized wp-lightbox-container\"><img loading=\"lazy\" decoding=\"async\" width=\"886\" height=\"533\" data-wp-class--hide=\"state.isContentHidden\" data-wp-class--show=\"state.isContentVisible\" data-wp-init=\"callbacks.setButtonStyles\" data-wp-on--click=\"actions.showLightbox\" data-wp-on--load=\"callbacks.setButtonStyles\" data-wp-on-window--resize=\"callbacks.setButtonStyles\" src=\"https:\/\/www.hydronix.com\/wp-content\/uploads\/2024\/05\/Sensor-on-rollers.jpg\" alt=\"\" class=\"wp-image-36422\" style=\"width:336px;height:auto\" srcset=\"https:\/\/www.hydronix.com\/wp-content\/uploads\/2024\/05\/Sensor-on-rollers.jpg 886w, https:\/\/www.hydronix.com\/wp-content\/uploads\/2024\/05\/Sensor-on-rollers-300x180.jpg 300w, https:\/\/www.hydronix.com\/wp-content\/uploads\/2024\/05\/Sensor-on-rollers-768x462.jpg 768w\" sizes=\"auto, (max-width: 886px) 100vw, 886px\" \/><button\n\t\t\tclass=\"lightbox-trigger\"\n\t\t\ttype=\"button\"\n\t\t\taria-haspopup=\"dialog\"\n\t\t\taria-label=\"Ingrandisci\"\n\t\t\tdata-wp-init=\"callbacks.initTriggerButton\"\n\t\t\tdata-wp-on--click=\"actions.showLightbox\"\n\t\t\tdata-wp-style--right=\"state.imageButtonRight\"\n\t\t\tdata-wp-style--top=\"state.imageButtonTop\"\n\t\t>\n\t\t\t<svg xmlns=\"http:\/\/www.w3.org\/2000\/svg\" width=\"12\" height=\"12\" fill=\"none\" viewBox=\"0 0 12 12\">\n\t\t\t\t<path fill=\"#fff\" d=\"M2 0a2 2 0 0 0-2 2v2h1.5V2a.5.5 0 0 1 .5-.5h2V0H2Zm2 10.5H2a.5.5 0 0 1-.5-.5V8H0v2a2 2 0 0 0 2 2h2v-1.5ZM8 12v-1.5h2a.5.5 0 0 0 .5-.5V8H12v2a2 2 0 0 1-2 2H8Zm2-12a2 2 0 0 1 2 2v2h-1.5V2a.5.5 0 0 0-.5-.5H8V0h2Z\" \/>\n\t\t\t<\/svg>\n\t\t<\/button><\/figure>\n<\/div>\n<\/div>\n\n\n    <div class=\"container-xl pt-4\" id=\"expected-accuracy\">\n        \n<h2 class=\"wp-block-heading\">Expected Accuracy<\/h2>\n    <\/div>\n    \n\n    <div class=\"container-xl\">\n\t\t\n<p>A Hydro-Mix XT is installed in the end wall of the mixer. It is expected the accuracy will be better than&nbsp;:<\/p>\n    <\/div>\n    \n\n\n<ul class=\"wp-block-list\">\n<li>Hoppers \u00b10.5%<\/li>\n\n\n\n<li>Mixer \u00b10.2%<\/li>\n\n\n\n<li>After Rollers \u00b10.5%<\/li>\n<\/ul>\n\n\n    <div class=\"container-xl\">\n\t\t\n<p>Calibration data from the hopper and after the first set of rollers:<\/p>\n    <\/div>\n    \n\n\n<figure class=\"wp-block-image size-large\"><img loading=\"lazy\" decoding=\"async\" width=\"1024\" height=\"456\" src=\"https:\/\/www.hydronix.com\/wp-content\/uploads\/2024\/05\/Calibration-data-1024x456.jpg\" alt=\"Hydronix calibration data\" class=\"wp-image-36433\" srcset=\"https:\/\/www.hydronix.com\/wp-content\/uploads\/2024\/05\/Calibration-data-1024x456.jpg 1024w, https:\/\/www.hydronix.com\/wp-content\/uploads\/2024\/05\/Calibration-data-300x134.jpg 300w, https:\/\/www.hydronix.com\/wp-content\/uploads\/2024\/05\/Calibration-data-768x342.jpg 768w, https:\/\/www.hydronix.com\/wp-content\/uploads\/2024\/05\/Calibration-data.jpg 1530w\" sizes=\"auto, (max-width: 1024px) 100vw, 1024px\" \/><\/figure>\n\n\n    <div class=\"container-xl pt-4\" id=\"hydro-mix-xt-ex\">\n        \n<h2 class=\"wp-block-heading\"><strong>Hydro-Mix XT-EX<\/strong><\/h2>\n    <\/div>\n    \n\n\n<div class=\"wp-block-columns is-layout-flex wp-container-core-columns-is-layout-9d6595d7 wp-block-columns-is-layout-flex\">\n<div class=\"wp-block-column is-layout-flow wp-block-column-is-layout-flow\" style=\"flex-basis:66.66%\">    <div class=\"container-xl\">\n\t\t\n<p>The <a href=\"https:\/\/www.hydronix.com\/products\/hydro-mix-xt-ex\/\">Hydro-Mix XT-EX<\/a> has been designed to <a href=\"https:\/\/www.hydronix.com\/industries\/bulk-solids\/\">measure moisture in flowing bulk solids<\/a> such as <a href=\"https:\/\/www.hydronix.com\/industries\/animal-fish-nutrition\/\">animal feed<\/a>, <a href=\"https:\/\/www.hydronix.com\/industries\/food\/\">grain<\/a>, <a href=\"https:\/\/www.hydronix.com\/industries\/rice-processing\/\">rice<\/a>, pulses, and liquids in an explosive dust environment. The sensor can be easily installed in ducting, <a href=\"https:\/\/www.hydronix.com\/processes\/pelletising-extrusion\/\">conveying<\/a>, and <a href=\"https:\/\/www.hydronix.com\/processes\/mixing\/\">mixing systems<\/a>. It is suitable for Zone 20 process environments (Zone 21 external to process).<\/p>\n    <\/div>\n    \n\n    <div class=\"container-xl\">\n\t\t\n<p>Comprising a single, intelligent unit that contains all on-board functionality, including signal processing and averaging, the Hydro-Mix XT-EX precisely measures the moisture content of material passing over the ceramic faceplate.<\/p>\n    <\/div>\n    \n\n    <div class=\"container-xl\">\n\t\t\n<p>The Hydro-Mix XT-EX can be mounted in many different locations where there is a continuous flow of material across the ceramic faceplate. These include hoppers, ducting, conveyors, and mixer systems.<\/p>\n    <\/div>\n    <\/div>\n\n\n\n<div class=\"wp-block-column is-layout-flow wp-block-column-is-layout-flow\" style=\"flex-basis:33.33%\">\n<figure class=\"wp-block-image size-full is-resized\"><img loading=\"lazy\" decoding=\"async\" width=\"399\" height=\"399\" src=\"https:\/\/www.hydronix.com\/wp-content\/uploads\/2024\/04\/HydroMix-XT-EX-RightPerspFront_cable-0468-paths_400x400.jpg\" alt=\"Hydronix Hydro-Mix XT-EX\" class=\"wp-image-36210\" style=\"width:258px;height:auto\" srcset=\"https:\/\/www.hydronix.com\/wp-content\/uploads\/2024\/04\/HydroMix-XT-EX-RightPerspFront_cable-0468-paths_400x400.jpg 399w, https:\/\/www.hydronix.com\/wp-content\/uploads\/2024\/04\/HydroMix-XT-EX-RightPerspFront_cable-0468-paths_400x400-300x300.jpg 300w, https:\/\/www.hydronix.com\/wp-content\/uploads\/2024\/04\/HydroMix-XT-EX-RightPerspFront_cable-0468-paths_400x400-150x150.jpg 150w\" sizes=\"auto, (max-width: 399px) 100vw, 399px\" \/><\/figure>\n<\/div>\n<\/div>\n\n\n    <div class=\"container-xl pt-4\" id=\"conclusion\">\n        \n<h2 class=\"wp-block-heading\"><strong>Conclusion<\/strong><\/h2>\n    <\/div>\n    \n\n    <div class=\"container-xl\">\n\t\t\n<p>During noodle processing, it is crucial to control the moisture in order to obtain a homogenous, high-quality dough that will not crumble or be too sticky. By adding <a href=\"https:\/\/www.hydronix.com\/moisture-measurement\/\">moisture measurement<\/a> in 3 critical areas, it is possible to cover the entire process and provide complete end-to-end moisture control.<\/p>\n    <\/div>\n    \n\n    <div class=\"container-xl\">\n\t\t\n<p>Hydronix has a range of moisture sensors with high precision and accuracy, which can be used in the process. The Hydro-Mix XT-EX will specifically help with the installation into an explosive dust environment, whereas the Hydro-Mix XT can be used in ordinary locations.<\/p>\n    <\/div>\n    \n\n\n<div class=\"hs-cta-embed hs-cta-simple-placeholder hs-cta-embed-164743930636\"\n  style=\"max-width:100%; max-height:100%; width:210px;height:42.390625px\" data-hubspot-wrapper-cta-id=\"164743930636\">\n  <a href=\"https:\/\/cta-eu1.hubspot.com\/web-interactives\/public\/v1\/track\/redirect?encryptedPayload=AVxigLKHFSbKt6yx%2F%2F4%2F1p%2Fx%2F6g9Jhk7Z8EdCXhQoW5VkVoljyz01wiKrlrqCCtQmfBTCHMDEmVAzWZoF%2FN5Ne%2BdoKt9zynzbbodhUKF81CKFYPhviJXbOU2HOsdpQmo0bLzppap%2FWpINaKH2uTlQj%2BnYNIeLj609CuUXYDSeVrSKKc7cGA4k335bruHnRiP539Faa3xweyJcw%3D%3D&#038;webInteractiveContentId=164743930636&#038;portalId=8142423\" target=\"_blank\" rel=\"noopener\" crossorigin=\"anonymous\">\n    <img decoding=\"async\" alt=\"Speak to an Expert\" loading=\"lazy\" src=\"https:\/\/hubspot-no-cache-eu1-prod.s3.amazonaws.com\/cta\/default\/8142423\/interactive-164743930636.png\" style=\"height: 100%; width: 100%; object-fit: fill\"\n      onerror=\"this.style.display='none'\" \/>\n  <\/a>\n<\/div>\n<br>\n","protected":false},"excerpt":{"rendered":"<p>Measuring the moisture in wheat flour ensures the dough is at the right consistency, homogenous and ready for food consumption.  [&#8230;]<\/p>\n<p><a class=\"btn btn-secondary understrap-read-more-link\" href=\"https:\/\/www.hydronix.com\/it\/resources\/blogs\/benefits-of-moisture-control-in-noodle-processing\/\">Leggi di pi\u00f9&#8230;<span class=\"screen-reader-text\"> from Benefits of moisture control in wheat flour noodle processing<\/span><\/a><\/p>\n","protected":false},"author":3,"featured_media":36220,"comment_status":"closed","ping_status":"open","sticky":false,"template":"","format":"standard","meta":{"_acf_changed":false,"content-type":"","inline_featured_image":false,"footnotes":"[]"},"categories":[57],"tags":[244,1450,1451],"class_list":["post-36169","post","type-post","status-publish","format-standard","has-post-thumbnail","hentry","category-news","tag-food","tag-moisture-control","tag-noodle-processing"],"acf":[],"yoast_head":"<!-- This site is optimized with the Yoast SEO plugin v27.1.1 - https:\/\/yoast.com\/product\/yoast-seo-wordpress\/ -->\n<title>Benefits of moisture control in wheat flour noodle processing - 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